One system. Multiple ways to improve material flow.

Agilon is a scalable automated storage and retrieval system (AS/RS) for small parts, tools and spare parts. It helps organisations keep components, tools and spare parts available where they are needed by combining automated storage, real-time inventory visibility and connected material flow.

Agilon supports production, maintenance and distribution operations from a single scalable system.
Man using Agilon warehouse automation system
Man using Agilon warehouse automation system

How Agilon keeps materials available where work happens

Materials need to be available, easy to find and ready to use.

Agilon connects automated storage, real-time inventory visibility and accurate transaction data in one system. Teams can see what is available, find the right items quickly and trust that every movement is recorded.

This supports reliable material availability, smoother replenishment and better daily decisions across the operation. Less manual follow-up. More control. More time for productive work.

 

100% picking accuracy – is it possible?  Read the white paper

Agilon warehouse automation system showing robotic storage, picking workstations and connected material flow solutions
Agilon warehouse automation system showing robotic storage, picking workstations and connected material flow solutions

How does Agilon work?

  • Items are automatically stored and retrieved by a robotic system inside the modular Agilon structure.
  • Materials are stored and retrieved using access points or connected material handling solutions, depending on the setup.
  • Every transaction is recorded for full traceability and real-time inventory visibility.
  • Integration with ERP and WMS systems supports connected workflows, accurate inventory data, and automated replenishment.
  • Agilon includes software for daily operations, inventory management and reporting.

 

Learn more about Agilon's software and integrations

Learn more
System and scalability
  • Modular construction with additional modules, robots and access points
  • Multiple systems can be connected
  • Conveyor-type access point
  • Compatible with AMR trolleys
  • Can be integrated with flow rack systems
Visibility and traceability
  • Real-time inventory visibility
  • Full transaction traceability
  • Barcode reader
  • RFID tag reader
  • Scale for package identification and inventory tracking
  • Package imaging
Software and integration
  • ERP and WMS integration
  • Mobile web portal
  • Automated workflow support
  • Operational reporting
Support, safety and operation
  • Remote service connection
  • 24/7/365 remote support
  • Emergency stop
  • Monitoring cameras
  • Dust prevention and humidity control
  • Optional fire suppression system
FEATURES SPECIFICATIONS
Single module width/height/depth 200 cm/50 cm/165 cm
System height 2.6 m to 7.1 m
Package types Square-shaped plastic, cardboard and some metals
Package min. width/height/depth 3 cm/3 cm/3 cm
Package max. width/height/depth 40 cm/45 cm/60 cm
Package min. weight 50 g
Package max. weight 25 kg or up to 45 kg using trays
Shelf height 10-45 cm
Distance between packages on shelf 7 cm
Robot lifting speed 1 m/s
Robot travel speed Up to 3 m/s
Max number of access points 16 on both sides of system
Max number of robots per system 4
Floor requirements Characteristic compressive cylinder strength of concrete ≥ 20 N/mm2; strength class 20/25 according to EN 1992. Max load is 25,4 kN/m2 and max point load 19,7 kN on an area of 0,0045 m². The angular rotation at any location of the floor slab within the rack area shall not exceed arc tan (1/2 000) = 0,029°.
Environment Indoors. Can be installed outdoors but would need to be in some kind of light building.
Operating system Debian Linux
Network Main LAN connection with RJ45 ethernet connector. Backup 4G/5G modem.
Material availability
  • Improve material availability across your operation with real-time inventory visibility and automated replenishment.
  • Keep critical items easy to find, retrieve, and return when they are needed.
  • Reduce manual follow-up by giving teams reliable information on stock levels, usage and item locations.
Material flow
  • Support efficient material flow from storage to point of use.
  • Reduce manual handling with automated storage, picking and connected material handling solutions.
  • Free up valuable floor space for production, maintenance or future growth.
Accuracy and traceability
  • Improve picking accuracy with controlled storage and guided retrieval.
  • Record every transaction for full traceability, including user, date and time information.
  • Support better planning, purchasing and operational decisions with accurate inventory data.
Capacity and scalability
  • Scale capacity with additional modules, robots, access points and connected automation solutions.
  • Support increasing transaction volumes as operational requirements grow.
  • Connect with ERP, WMS, AGV and AMR systems to support integrated workflows.
Service and uptime
  • Minimise downtime with remote service connection and 24/7/365 support.
  • Support safe daily operation with monitoring, safety features and serviceability built into the system.

Where Agilon works best

From spare parts and maintenance materials to production supply and distribution operations, Agilon supports material availability, inventory accuracy, and efficient material flow.

Do you know the key benefits of warehouse automation?  Read the article

Results in practice

Agilon warehouse automation system in use at Demag Cranes and Components
Agilon warehouse automation system in use at Demag Cranes and Components
DEMAG CRANES & COMPONENTS GMBH, GERMANY

Agilon streamlines hoist assembly with 90% item availability and 95% faster picking

The industrial crane assembly area at Demag Cranes & Components has been transformed by the Agilon automated storage and retrieval system. Automating parts picking has reduced delays, optimized workflows and supports consistent production efficiency.
Read the customer story
Woman scans barcode while using Agilon warehouse automation system
Woman scans barcode while using Agilon warehouse automation system
ABB DISTRIBUTION SOLUTIONS, FINLAND

ABB boosts final assembly efficiency by almost 40% with Agilon

ABB Distribution Solutions increased the efficiency of its final assembly by almost 40% through the Agilon warehouse management system and its continuous development. The system’s scalability and ongoing improvements support the growth of production operations and ensure efficiency well into the future.
Read the customer story

Let's discuss your material flow

Interested in Agilon but don't know where to start? Our experts will help you assess your requirements, review your material flow, and explore possible Agilon solutions.

 

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