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Konecranes WMS Smart Features (SF) are designed for streamlining daily operations, providing operators with support, and minimizing the risk of errors. Smart technology and an intuitive interface make Smart Features an ideal solution for efficient and reliable die storage management.
Before a die is stored, die information is entered into the WMS and then the operator can lift the die manually with the gripper crane to use the teach function. By teaching a die, the RFID information will be read from the RFID tag and saved to the die information along with the measured weight and the gripper leg width position, saving the operator time and helping prevent mistakes in the RFID information.
To further support the operator, the WMS automatically sends the sequence of transport orders that is required for a die exchange to the crane. If the die gripper crane is operated in semi-automatic mode with the radio control, the WMS visualizes the currently selected destination in the storage layout.
The Konecranes WMS Production Management Module (PMM) extends the WMS using a specially designed production optimization algorithm to determine the most efficient die exchange sequences.
Die exchange jobs are activated via WMS dialog by an operator to send transport orders to the crane. The die exchange is carried out in an optimized sequence with the goal of completing a die exchange without any empty drives. This ensures optimized die exchange times. The WMS also decides the optimum storage location for each die.
The mobile PMM supports the operator during die exchanges and provides all relevant information about the current job and transport order as well as crane positions.
The Konecranes WMS Material Flow Module (MFM) controls the material flow of the dies outside the die storage area on the press bolster positions as well as on teaching positions or die transfer carts.
The automated guided vehicle (AGV)/conveyor interface provides the seamless transfer of dies from the die storage area (DSA) to AGVs such as die transfer carts or conveying positions such as press bolsters. This interface provides efficient movement of dies and enables fully automatic handling throughout the entire die change process, reducing the chances of injury and increasing productivity.
The integration of AGV and conveyor systems into the WMS helps optimize material flow for improved overall operational efficiency. The MFM communicates with the AGVs through wireless communication or cabling within your own network and provides them with instructions on pick-up and delivery points. Die pick and deposit at the press bolster positions can also be performed in fully automatic mode with the MFM.
Using different simulation models, we analyze capacity and performance in order to provide recommendations on the system design and capacity, the number of bridge cranes and performance requirements as well as insight on the operational rules of the system.
Why simulation?
We use cutting-edge simulation technology to create a digital twin of your crane-automated press die warehouse that emulates the crane movements. This virtual model helps operators and engineers gain valuable early insights into the expected performance of the entire system.
Why a crane emulator?
Protect your warehouse management system investment with the WMS Preventive Maintenance Service. The service provides support for the Konecranes WMS software during the operation of the system and includes regular inspection and minor adjustments to maximize availability and minimize the risk of downtime. When you require high-level technical expertise, you can take advantage of troubleshooting support during office hours.
When time is critical WMS Remote Support provides quick response for troubleshooting issues that require high-level technical expertise. Minimize unplanned downtime with 24/7 access to our global network of WMS specialists supported by local Standby Service.
In controlled circumstances, and assisted by local Standby Service, a two-way on-line communication with the local WMS system and their operators can be established to expedite corrective action.
