OSHA crane maintenance standards
There’s no argument that preventive maintenance—conducted in accordance with manufacturer’s recommendations—is essential to promoting overhead crane safety. These regulations exist because cranes carry serious risks when they're not properly maintained or operated. OSHA holds crane owners responsible for meeting these standards, which means staying on top of inspections, keeping accurate records, and making sure operators are properly trained.
This section of the standard outlines safe, proper preventive maintenance procedures and defines what must be done before equipment is returned to service following inspections and maintenance. Konecranes service technicians are well-versed and experienced in these procedures on all makes and models of overhead cranes.
The following excerpt is taken directly from OSHA 1910.179 Overhead and gantry cranes regulations.*
Preventive maintenance
1910.179(l)(1)
A preventive maintenance program based on the crane manufacturer's recommendations shall be established.
Maintenance procedure
1910.179(l)(2)
(i) Before adjustments and repairs are started on a crane the following precautions shall be taken:
(a) The crane to be repaired shall be run to a location where it will cause the least interference with other cranes and operations in the area.
(b) All controllers shall be at the off position.
(c) The main or emergency switch shall be open and locked in the open position.
(d) Warning or "out of order" signs shall be placed on the crane, also on the floor beneath or on the hook where visible from the floor.
(e) Where other cranes are in operation on the same runway, rail stops or other suitable means shall be provided to prevent interference with the idle crane.
(ii) After adjustments and repairs have been made the crane shall not be operated until all guards have been reinstalled, safety devices reactivated and maintenance equipment removed.
Adjustments and repairs
1910.179(l)(3)
(i) Any unsafe conditions disclosed by the inspection requirements of paragraph (j) of this section shall be corrected before operation of the crane is resumed. Adjustments and repairs shall be done only by designated personnel.
(ii) Adjustments shall be maintained to assure correct functioning of components. The following are examples:
(a) All functional operating mechanisms
(b) Limit switches
(c) Control systems
(d) Brakes
(e) Power plants
(iii) Repairs or replacements shall be provided promptly as needed for safe operation. The following are examples:
(a) Crane hooks showing defects described in paragraph (j)(2)(iii) of this section shall be discarded. Repairs by welding or reshaping are not generally recommended. If such repairs are attempted they shall only be done under competent supervision and the hook shall be tested to the load requirements of paragraph (k)(2) of this section before further use.
(b) Load attachment chains and rope slings showing defects described in paragraph (j)(2)(iv) and (v) of this section respectively.
(c) All critical parts which are cracked, broken, bent, or excessively worn.
(d) Pendant control stations shall be kept clean and function labels kept legible.
For inspections, preventive maintenance and other crane services, call on the global expertise and experience of Konecranes. Our service programs have been designed to improve equipment safety and productivity with preventive maintenance inspections, compliance inspections and routine maintenance. Contact us to set up a service program.
*The foregoing OSHA regulations are not intended to be a comprehensive overview of all applicable regulations pertaining to the designated topic. State laws may mandate different safety and maintenance standards. Accordingly, please consult applicable state laws as well as original equipment manufacturer specifications for further guidance. The statements and descriptions contained herein constitute the opinion/recommendation of the seller and are not intended to create any express warranties.