Agilon warehouse automation: Scalable solutions for modern and efficient production logistics

Agilon is a modular warehouse automation system for the evolving needs of modern production logistics. From goods receiving to assembly and dispatch, Agilon streamlines material flow, accelerates picking, and increases productivity. It maximizes vertical storage space, minimizes manual handling, and provides real-time inventory data, offering a scalable and high-performance alternative to manual material handling and traditional shelving systems.

Read the case story: ABB DS boosts final assembly efficiency by 30–40% with Agilon warehouse automation 

Enhance production material flow with real, measurable results

  • Speed and throughput: Accelerate internal logistics with batch picking, pick-to-light guidance, multi-robot operation, and conveyor system integration.
  • Space efficiency: Maximize your storage potential with Agilon’s new 7.1-meter system height and smart bin division for efficient handling of small items.
  • Integration and scalability: Easily integrate AGV/AMR solutions and adapt the system as your production environment evolves and grows.
  • Cost efficiency: Boost productivity with minimal resources. A single operator can process up to 500 order lines per hour.

Scalable and space-efficient solution

With its compact, space-saving design, Agilon adapts to changing production needs and outperforms traditional shelving systems. Scalability and adaptability maximize productivity from assembly to order installation and dispatch.

Demag Cranes assembly workstation featuring Konecranes Agilon automation, enhancing small parts availability and accelerating picking by 95%.
Agilon transforms Demag’s CTO assembly: boosts small-item availability to 90% and speeds picking by 95%

 

Boost material delivery efficiency with light-guided batch picking

The light-guided Agilon batch picking streamlines small goods logistics, improving speed, efficiency, accuracy and ergonomics. Depending on your process, it handles 100 to 500 lines per hour. 

Optimize assembly with the divider box

The Agilon divider box enhances space efficiency by storing similar small parts, streamlining operations, and speeding up assembly. Integrated Agilon tracks and notifies you of required parts and quantities, making it ideal for organizing small, similar items.

Agilon divider box for organized small parts storage and efficient picking in production logistics.
The Agilon divider box optimizes space and streamlines parts retrieval for faster assembly.

 

Built-in tracking and quality management

Agilon provides comprehensive tracking and quality management through detailed transaction logs. Each transaction is recorded with user, time, and date stamps, supported by digital photo documentation. This robust and comprehensive logging provides valuable, actionable data that supports continuous improvement in quality management, optimizes procurement strategies, and enables more informed operational decisions.

ABB Distribution Solutions' assembly picking workstation with a picker using Agilon warehouse automation and an ergonomic picking table. The setup ensures efficient and accurate picking, with the integrated Agilon warehouse system in the background.
ABB Distribution Solutions’ Agilon picking workstation with an ergonomic pick-to-light table ensures efficient, accurate assembly.

 

Seamless conveyor interface integration for optimized workflow

Agilon seamlessly integrates with conveyors and automated I/O systems to create a seamless end-to-end material flow. The conveyor interface minimizes manual handling, accelerates order throughput, and ensures faster and more reliable replenishment across production lines. Conveyor compatibility supports scalable automation and real-time inventory movement, making Agilon ideal for dynamic production environments.

Agilon Autoload Trolley. Flexible material handling

The Autoload Trolley supports inbound, transfer, production supply, and outbound flows. Use the Trolley manually or integrate it with AMRs/AGVs to reduce manual handling while improving efficiency, and scale automation at your own pace with minimal investment.

Agilon Autoload Trolley and Conveyor Interface for flexible material handling, showing equipment layout for inbound, transfers, and production supply.

Agilon AGV: Smart, cost-effective material transport

Improve production logistics with the Agilon AGV, a flexible automated guided vehicle that reduces manual handling, increases material flow efficiency, and lowers labour costs. The system is fully compatible with BITO LEO, Rocla, and other modular storage and conveyor solutions. With a plug-and-play setup requiring no IT integration, deployment is fast, simple, and scalable to meet the needs of any facility.

Key benefits at a glance 

  • Free up floor space for core manufacturing activities and future growth

  • Boost internal logistics and increase overall productivity

  • Automate material flows throughout your facility

  • Access real-time data to support more intelligent, faster decision-making

  • Improve workplace safety by reducing warehouse traffic

Agilon conveyor

Introducing Agilon conveyor

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Automates warehouse Agilon in Electro Center
Automates warehouse Agilon in Electro Center
Customer story

Agilon boosts EC Electro Center sales, warehousing and production

Vahterus worker retrieves needed tools and parts from automated warehouse Agilon
Vahterus worker retrieves needed tools and parts from automated warehouse Agilon
Customer story

Vahterus speeds up operations with Agilon

Customer story

Argronic with Agilon: “There is no going back.”