Agilon warehouse automation: Scalable, efficient production logistics

Agilon warehouse automation: Scalable solutions for modern and efficient production logistics

Agilon is a modular warehouse automation system for the evolving needs of modern production logistics. From goods receiving to assembly and dispatch, Agilon streamlines material flow, accelerates picking, and increases productivity. It maximizes vertical storage space, minimizes manual handling, and provides real-time inventory data, offering a scalable, high-performance alternative to traditional shelving and vertical lift modules.

Enhance production material flow with real, measurable results

Speed and throughput: Accelerate internal logistics with batch picking, pick-to-light guidance, multi-robot operation, and conveyor system integration.
Space efficiency: Maximise your storage potential with Agilon’s new 7.1-meter system height and smart bin division for small-item handling.
Integration and scalability: Easily integrate AGV/AMR solutions and adapt the system as your production environment evolves and grows.
Cost efficiency: Boost productivity with minimal resources. A single operator can process up to 400 order lines per hour.

Scalable and space-efficient solution

With its compact, space-saving design, Agilon adapts to changing production needs and outperforms traditional shelving systems. Scalability and adaptability maximise productivity from assembly to order installation and dispatch.

Demag Cranes assembly workstation featuring Konecranes Agilon automation, enhancing small parts availability and accelerating picking by 95%. — Agilon transforms Demag’s CTO assembly: boosts small-item availability to 90% and speeds picking by 95%

Boost material delivery efficiency with light-guided batch picking

The light-guided Agilon batch picking streamlines small goods logistics, improving speed, efficiency, accuracy and ergonomics. Depending on your process, it handles 100 to 500 lines per hour.

Optimize assembly with the divider box

The Agilon divider box enhances space efficiency by storing similar small parts, streamlining operations, and speeding up assembly. Integrated Agilon tracks and notifies you of required parts and quantities, making it ideal for organizing small, similar items.

Agilon divider box for organized small parts storage and efficient picking in production logistics. — The Agilon divider box optimizes space and streamlines parts retrieval for faster assembly.

Built-in tracking and quality management

Agilon provides comprehensive tracking and quality management through detailed transaction logs. Each transaction is recorded with user, time, and date stamps, supported by digital photo documentation. This robust and comprehensive logging offers valuable, actionable data that supports continuous improvement in quality management, helps optimize procurement strategies, and enables more informed operational decisions.

ABB Distribution Solutions' assembly picking workstation with a picker using Agilon warehouse automation and an ergonomic picking table. The setup ensures efficient and accurate picking, with the integrated Agilon warehouse system in the background. — ABB Distribution Solutions’ Agilon picking workstation with an ergonomic pick-to-light table ensures efficient, accurate assembly.

Seamless conveyor integration for optimised workflow

Agilon connects smoothly with conveyors and automated I/O systems to create an end-to-end material flow. Conveyor integration minimizes manual handling, speeds up order throughput, and ensures faster, more reliable replenishment across production lines. Conveyor compatibility supports scalable automation and real-time inventory movement, making Agilon ideal for dynamic production environments.