Sludge handling cranes

Konecranes sludge handling crane
Konecranes sludge handling crane

Automatic and reliable

A sludge handling crane moves the semi-fluid sludge from storage bunkers to a storage area, and onwards to a process line. Composed of semi-solids left over from energy production and industrial wastewater, sludge is typically sticky with a high viscosity, and dangerous to both humans and the environment.

Konecranes sludge handling cranes are designed to operate with maximum safety and minimal downtime in the harsh operating environment of a sludge handling station. Versatile, reliable and fully automated, it is a compact and durable piece of machinery with a lifting capacity of 4 to 17 tons with typical spans from 10 to 16 meters.

Customer case: Tersa, Spain

New cranes allow for more efficient waste handling

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"The new cranes enhance safety in ways that are important for the process."

Francisco Jose Rosa, Operation manager, Tersa

Konecranes sludge crane
Konecranes sludge crane

Factors to consider

Before buying a sludge handling crane, consider these factors:

  • How many tons of sludge being processed?
  • Layout of the storage bunkers
  • Density of sludge
  • Daily truck delivery
  • Time to receive and process the sludge
Open grab sludge
Open grab sludge

Features

Industry and process know-how helps us determine the best features for the application.

  • Fully automated, operator-free system
  • Centralized lubrication system
  • Dual scoop grab for handling highly viscous liquid
  • Regenerative braking
  • Advanced crane controls systems
  • Designed for continuous operation
  • 2/2 rope reeving
  • Compact design
  • Sway Control (as standard) and other Smart Feature options

Benefits

Our goal is to keep your processes running safely and efficiently for decades to come.

  • Safer and more efficient operations with enhanced performance due to full automation.
  • Increased floor space usage with compact design.
  • Sway Control comes standard and other Smart Features can be added for safer, faster load handling and more precise positioning.
  • Energy savings due to regenerative braking.
  • Simplify and minimize maintenance costs.
  • High rope life.
  • Accurate positioning of grab.

Technical specifications

FEATURESSPECIFICATIONS
Plant nominal capacity720 - 2,400 TPD
Winch typePurpose-built built-up hoist
Lifting device - orange peel grab1.6 - 7m3*
Lifting capacity, max.4 - 17t*
Span10 - 16m*
Lifting height, max.22.3 - 22.6m*
Bridge/trolley travel speed60m/min - 90m/min*
Programmable Logic Controller (PLC) and Main User InterfaceStandard
Manual/automated controlChair/radio
Bridge/trolley power supplyFestoon
Motor control systemKonecranes VFD
Electrical brakingRegenerative
Back-up/serviceRadio

*Can be customized

Lift your productivity

By choosing Konecranes, you can apply our extensive knowledge to improve your productivity by lifting sludge and bringing it to process safely and efficiently. As you build your waste management business, trust that we have the experience to meet the unique challenges of your crane applications, with loads as varied as the companies that lift them. Get in touch with our experts using the form below to learn more about our sludge handling cranes.

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